Ultrasonic Cleaners & Ultrasonic Cleaner Manufacturers
Ultrasonic cleaners utilize high-frequency sound frequencies of about 18 kHz in order to cause cavitation, or the formation and implosion of minuscule bubbles in a liquid cleaning medium. These bubbles, or implosions, serve as cleaning agents to rid parts of small dirt particles that reside in crevices and surface areas that would otherwise be impossible to reach. However, because ultrasonic cleaning is not intended for large particle cleaning, parts must first be cleaned by other methods before they are ready to undergo ultrasonic parts cleaning.
Offering precision and consistency, ultrasonic cleaning equipment removes soil and contamination from parts more rapidly than any conventional cleaning method. There are several types of application-specific ultrasonic cleaners. Ultrasonic blind cleaners are specifically designed to rid blinds such as mini blinds, verticals, duettes and pleated shades from nasty contaminates like dirt, grease, nicotine and fingerprints. Ultrasonic jewelry cleaners remove dirt and other contaminates from various jewelry such as rings, necklaces, bracelets and earrings. Golf club cleaners clean the golf clubs, including the grips, from dirt buildup that occurs on through use on the golf course. Ultrasonic degreasers are contaminate-specific, targeting grease in automotive equipment and parts processing. Ultrasonic cleaners typically are used to eliminate such contaminates as sludge, buffing and polishing compounds, mold release agents and oil.
Some Leading Manufacturers
Berlin, CT | 860-828-6516
Jensen Fabricating Engineers manufactures automated and semi-automated precision ultrasonic cleaning systems, including robotic hoist cleaners, rotary drum cleaners and more. Jenfab’s talented staff has been developing innovative technology for aqueous cleaning systems since 1960 and continues to distribute quality products to a wide range of industries and markets.
South Holland, IL | 800-276-2466
ESMA, Inc. was been manufacturing ultrasonic cleaners, washers, and benchtop electropolishing equipment since 1972. Our unique automated ultrasonic cleaning equipment is used in a variety of industries like medical, electronics, dental, and more. We offer an unconditional 1-year warranty and industry recognized customer service. Call us today or visit our website to learn more about our ultrasonic cleaners!
Freeport, IL | 800-575-0168
Ultrasonic Power Corporation manufactures industrial grade ultrasonic cleaning systems that provide the best line of precision washing systems. For over 40 years we have been providing ultrasonic cleaning equipment for thousands of diverse cleaning applications. We pride ourselves on being able to take your project from start to finish providing you with the exact solutions you are looking for! Contact us today to get started!
West Chester, OH | 513-737-9600
Jayco Cleaning Technologies offers an advanced line of ultrasonic cleaning systems. Our ultrasonic cleaners are used in a diverse range of industries including medical, optics, hydraulics, ceramics, automotive parts, metal stampings, and more! We offer individual process analysis and application engineering as well as delivery and support. Customers can trust us for the best service in the industry. Call us today or visit our website!
Springfield, MO | 800-524-9274
Our teams work hard to deliver our customers advanced ultrasonic cleaners. Our methodology is proven for successful operation and we have the talent necessary to manufacture any specialize units for your unique applications. Turn to JRI Industries, Inc. for outstanding ultrasonic cleaners. Our worry-free systems are engineers to last! Give us a call today to learn more!
All ultrasonic cleaning equipment is at minimum equipped with a transducer, a generator and an immersion tank. The part requiring cleaning is placed into the tank, which contains an ultrasound conductive fluid. There are three different cleaning mediums commonly used: hot water cleaning, which uses a heated water stream; aqueous cleaning, which uses a water-based ultrasonic cleaning solution; and solvent or vapor cleaning, in which the solvent is evaporated then condensed onto the surface of the parts. The ultrasonic cleaning process begins when there is cavitation. Cavitation is caused by the transducer, which can be either attached to the tank or lowered into the fluid, when the transducer introduces ultrasonic sound waves into the tank. The agitation caused by the innumerable minute and intense imploding bubbles release both energy and heat that provides a highly efficient method of scrubbing both exposed and concealed surfaces of the immersed parts. There is a direct correlation between how high the frequency is and the number of implosions. However, the energy released by each implosion is also affected and decreases; this makes high frequencies ideal for minute particle removal with no harm to the part’s surface. Materials commonly cleaned by the ultrasonic cleaning process include stainless steel, iron, aluminum, copper, brass, plastics, rubber, wood and cloth.
New developments for ultrasonic cleaning equipment include automated ultrasonic cleaning systems. These fully-automated systems incorporate a variety of cleaning actions such as power spraying, rinsing, precision flushing and drying parts. These processes are achieved at high rates of speed, which results in zero-residue cleaning when the ultrasonic cleaner is equipped or attached to deionized water. In addition, because rinsing is performed in the same tank as is the ultrasonic cleaning process, the rinse is already ultrasonic and there is no additional cost to add ultrasonic components to a rinse tank, as is the case with a multi-tank cleaning system. Fully-automated ultrasonic cleaners improve upon conventional models of ultrasonic cleaning equipment because they increase pre-assembly cleaning quality and cut solvent use by ninety percent. These improvements are the result of harnessing heat pump thermal transfer techniques which serve to minimize solvent evaporation that occurs overnight. Combined with diagnostic process control, full-automated ultrasonic cleaners offer a dedicated computerized work transporter that facilitates, establishes and maintains optimal performance levels.